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AI-Designed Enzyme Cracks Polyurethane Waste Problem

Polyurethane Enzyme Chemical Recycling Biochemistry AI Protein Design Waste Management Science
October 31, 2025
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Article Summary

Scientists at Science, 2025, have engineered a groundbreaking enzyme specifically designed to tackle polyurethane (PU) waste. Polyurethane, commonly found in foam cushioning and various other products, presents a significant recycling challenge due to its complex chemical structure, heavily cross-linked polymer chains, and bulky, often ringed, aromatic components. Traditionally, chemical methods for PU breakdown require high temperatures and generate hazardous waste. This new enzyme, developed through a combined AI and experimental approach, offers a significantly cleaner and more efficient solution. Researchers utilized an AI-powered tool, GRASE, based on a message-passing interface and graph neural networks, to identify and design proteins with the optimal characteristics to bind and degrade PU. The AI focused not just on structure, but also on function – stability and the amino acid sequence likely to interact with the polymer. Initial tests demonstrated the enzyme’s remarkable performance, degrading nearly 100% of the PU in a reaction mixture within 12 hours at 50°C, and maintaining activity over multiple cycles. Scaled-up testing confirmed similar results, achieving 95% or greater breakdown into its constituent components. The success hinges on a multi-faceted approach, combining AI-driven design with a deep understanding of enzyme function. This marks a substantial step forward in the quest for sustainable plastic recycling technologies.

Key Points

  • An AI-powered tool, GRASE, was used to design an enzyme specifically for breaking down polyurethane.
  • The new enzyme achieved over 450 times the activity of previously known natural enzymes when combined with diethylene glycol and heated to 50°C.
  • The research highlights the importance of considering both structural and functional characteristics when designing enzymes for specific applications.

Why It Matters

This research is vitally important because polyurethane represents a massive and growing waste stream. Existing recycling methods are often costly, energy-intensive, and generate hazardous byproducts. This AI-designed enzyme offers a potentially transformative solution, providing a more sustainable and efficient way to manage PU waste, reducing environmental impact and opening doors for a truly circular economy for plastics. This has implications for industries reliant on PU, as well as for waste management strategies globally.

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